Installation Experience

About Our Installation Experience

At Zone 4, we don’t just install systems—we build long-term, transparent partnerships that drive efficiency, precision, and long-term success. With over 400 skilled installers and a leadership team whose collective expertise spans decades in material handling, automation, and electrical installation, we bring unmatched knowledge and problem-solving abilities to every project.

 

Our teams specialize in mechanical, electrical, and automation installations across a wide range of industries, including retail, e-commerce, logistics, grocery, and large-scale distribution centers. Below is a breakdown of our specialized installation expertise and the extensive experience that supports it.

Mechanical Installation

Zone 4’s mechanical installation team has successfully deployed complex racking, mezzanine structures, conveyor systems, and automated storage and retrieval systems (AS/RS) in some of the largest warehouses and distribution centers across North America. With expertise in multi-shuttle and mini-load systems, we support the evolving needs of the retail, e-commerce, logistics, and grocery sectors, delivering seamless, high-quality installations that optimize operational efficiency.

Areas of Expertise:

 

  • Conveyance Systems – Expertise in installing high-speed sortation, tilt tray, and cross-belt conveyor systems.
  • Robotic & Automated Systems – Mechanical setup of Autonomous Mobile Robots (AMRs), robotic cells, and goods-to-person systems.
  • Racking & Storage Systems – Installation of rack-supported buildings, pallet racking, mezzanines, shelving, and workstation structures.
  • Pick Modules & Material Flow – Integration of multi-level picking solutions that optimize warehouse efficiency.

Automation & Robotics Installation

Zone 4 has become a leader in automation and robotics deployment, partnering with AutoStore, Symbotic, Ocado, and Walmart ASR programs. Our teams specialize in integrating high-density storage solutions, robotic pick systems, and grid-based ASRS.

 

Leadership Team

 

The leadership team brings more than 25 years of extensive experience in material handling, warehouse automation, and conveyor system installations, collectively overseeing billions in successful projects. Their expertise includes multi-level pick systems, robotics deployments, high-speed conveyor and sortation systems, and large-scale automation projects. They have led installations ranging from small-scale conveyor systems to complex, high-value material handling solutions across diverse facility types.

Areas of Expertise:

 

  • ASRS & High-Density Storage – Installation of pallet-based, tote-based, and mini-load ASRS systems.
  • Robotic Cells & Goods-to-Person Systems – Expertise in installing and calibrating robotic picking stations and autonomous mobile robots.
  • System Commissioning & Testing – Ensuring optimal alignment, efficiency, and integration with WMS/WCS platforms.

Electrical Installation & Commissioning

Our electrical installation team ensures seamless integration of automation, robotics, and high-power electrical systems. With specialists in control panels, commissioning, and power distribution, we provide turnkey electrical services from installation to ongoing maintenance.

 

Leadership Team

 

The leadership team brings decades of expertise in electrical installation and quality assurance for large-scale automation projects. Their experience includes electrical work for ASRS, conveyor, and robotic systems, as well as complex sortation system installations. They have overseen electrical projects for major distribution centers, implementing cost-saving solutions and ensuring high-quality commissioning for high-speed automation and distribution systems.

Areas of Expertise:

 

  • Electrical Conveyor Installation – Integration of automated sortation systems, high-speed conveyor networks, and multi-floor distribution conveyors.
  • Power Distribution & Control Panel Installation – Experience with main power supply, I/O checkouts, and control panel wiring for complex automated material handling systems.
  • Commissioning & System Validation – QA testing, troubleshooting, and optimization to ensure all systems operate at peak efficiency.

Installations Across North America

Zone 4 has completed hundreds of installations across North America, including large-scale projects for the blue-chip clients that lead the world in automated warehouse logistics. Our ability to deploy expert teams nationwide ensures on-time, high-quality installations for distribution centers, automated fulfillment hubs, and logistics networks.

 

With our extensive experience, Zone 4 is trusted by the biggest names in the industry—not just as installers, but as strategic partners in automation, efficiency, and growth.
  • 400+ Installers Nationwide
  • Over 600+ Years of Combined Installation Experience
  • Trusted by the World’s Largest Retailers & Distributors
  • Turnkey Installation from Concept to Commissioning

A Leadership Team Built on Expertise & Innovation

With over 30 years of executive industry leadership experience, Zone 4’s leadership team brings unparalleled expertise in material handling, warehouse automation, electrical and mechanical installations, business strategy, and project execution. Their deep knowledge spans WMS/WCS systems, conveyor and sortation technology, and ASRS automation, ensuring seamless integration and efficiency in complex installations. Backed by a proven track record of managing large-scale material handling and electrical projects, the team upholds Zone 4’s reputation for on-time, high-quality installations.
From strategic planning to hands-on field execution, our team is dedicated to delivering world-class solutions that power the future of warehouse automation.

Ready to work with a team that leads the industry?

Learn how Zone 4’s leadership and expertise can support your project.